Vacuum
Bagging(Instruction,
How-to, and Technical Guidance)
Vacuum Bagging, as it suggests, is the process of
utilizing a bagging apparatus and a vacuum to apply pressure on a laminate to
eliminate air between layers, reduce humidity, and maximize the fiber to
resin ratio, creating the strongest and lightest bond possible. The idea of maximizing the fiber to
resin ratio will maximize the physical properties of the fiber and resin.Vacuum Bagging applies one (1)
Atmosphere (14 psi or 30 inches of mercury) of pressure to the laminate to push
out any excess resin, thus achieving the best possible ratio of fiber and
resin.
As a rule of thumb, an equal amount of resin and fiber
should be used by weight.However,
because “resin rich” areas are stronger then areas lacking resin, a 60%
resin to 40% fiber ratio (by weight) would produce a strong laminate without the
worry of “dry spots.” In
addition, the use of a breather fabric would soak up any extra resin pushed out
from the vacuum either way, so too much resin, to an extent, is not always a
bad thing.
You can setup a Vacuum Bagging system a number of
ways.The first is through a flange
located on the outside of your mold.During mold construction, create an 8” lip going all the way around
your mold.This lip will be used to
attach your vacuum bagging, through the use of mastic tape, and is extra
wide to enable room for excess resin, which the breather fabric did not soak up,
to not reach your seal. The
second way is to place the entire mold and part in a vacuum bag.This method does not use the mold as a
vacuum service but instead uses the enclosed bag to create the vacuum.The final way uses bagging to repair a
mold or part.Here you want to
attach the bagging around your repair leaving enough space between your
repair and seal to account for any possibility of resin reaching the seals. This method will aid in the
smoothest and strongest repair possible.Whichever method you choose, the layers of material to achieve a
Vacuum Bagging system remain the same.
The layers added to a mold or repair for a Vacuum system
to fully work are as follows and in this
order.
1) The laminate for the part or repair
you are trying to fabricate. 2) A layer of Peel Ply to ensure the
remaining layers do not stick to your part or
repair. 3) Breather Cloth to both soak up excess
resin and to act as an applicator for the vacuum, ensuring it distributes
evenly. 4) Bagging Film to seal the part and ensure
vacuum. 5) Mastic Tape - This is sealed around your repair, or mold,
and should be checked thoroughly to ensure there are no
leaks.
The vacuum should then be attached through the bag using
the desired fitting.It is very
important that your vacuum setup is correct to minimize the waste of ruined
parts.A good vacuum pump is a
necessity for your project to work correctly.Selecting the correct pump for the
job at hand is directly proportional to the amount of vacuum you are able to
apply.
Some tricks to vacuum bagging can aid in the learning
curve. 1. If you use a vacuum gauge, attach it
directly through the bag at the opposite end of the vacuum pump.You want to know the
vacuum level as far away from where you are pulling vacuum. 2. Use more then one layer of Breather
Fabric in the middle of your setup to ensure even and complete distribution of
vacuum
across the part. 3. If you have a complex part you are trying
to fabricate, ensure that all of the reinforcing layers are formed tight to the
mold. Make sure the bag is loose enough so that it will form tight in the
indentation of the molded part.If
the bag spans the
indentation, it will not put pressure on the laminate and thus creates a puddle
of resin.